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Labour cost calculator: the real cost of a traffic controller hour

Work out what one traffic controller hour really costs your business, casual or permanent, with each state's payroll tax rules, then see the charge-out rate you need at your margin, including nights and weekends.

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  • 8 featuresAward rates for CW1 (a) to CW4 from 1 July 2026 with the industry allowance, or your own EBA or over-award rate
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Work out the real cost of a traffic controller hour

Start from the award (or your own rate), choose the state, and add leave, super, payroll tax, workers comp, long service leave, allowances, kit and the hours you can't bill. You get the cost per paid, worked and billable hour, casual against permanent, and the charge-out you need at your margin.

Pay rate

Hours you can bill

46 weeks and 85% are examples: use your own records. Billable share: paid hours you can't invoice (travel between jobs, standby, yard time, minimum-hour gaps, training days) come off here.

Leave (permanent staff)
On-costs
Allowances and kit, per worker

Example figures: replace them with your own. The examples for kit and meals aren't from a published source.

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This labour cost calculator works out the fully loaded cost of one traffic controller hour, the number every quote, tender and rate card depends on. The pay rate is only the start. Super, payroll tax, workers comp, leave, allowances, tickets, PPE and the hours you pay for but can't invoice all sit on top, and they add up to far more than most people guess.

What goes into the labour cost of a traffic controller

A traffic controller's cost has four layers.

  1. The pay rate. Under the Building and Construction General On-site Award (MA000020), the ordinary rate is the classification minimum plus the $67.15 weekly industry allowance, divided by 38. For CW1 (level a) from 1 July 2026 that's $28.44 an hour. Casuals get 25% more: $35.55.
  2. Paid time that isn't worked. A permanent worker gets 4 weeks of annual leave with a 17.5% loading, 10 days of personal leave and the state's public holidays, all paid but not worked. A casual's 25% loading replaces those.
  3. On-costs that follow wages. Super at 12%, payroll tax once your wages pass the state threshold, workers comp and, in some states, a portable long service leave levy.
  4. Per-worker costs and lost hours. The fares and travel allowance, overtime meals, tickets and training, PPE, phones, a share of the ute, and the hours you pay for but can't bill: travel between jobs, standby, yard time and short jobs inside a minimum engagement.

The calculator spreads all of it over three kinds of hours:

HourWhat it meansWhy it matters
Paid hourEvery hour on the payslip, including leaveCompares with the pay rate
Worked hourHours actually on site or on the clockLeave and public holidays are taken out
Billable hourWorked hours you can invoiceThe number your charge-out must cover

Payroll tax by state for 2026–27

Payroll tax is the on-cost that changes most between states. It's charged on total wages, including super and most allowances, once a business (or group of related businesses) goes over the threshold.

StateThresholdRateHow the deduction works
NSW$1.2M5.45%Flat deduction
VIC$1M4.85%Tapers from $3M, gone at $5M
QLD$1.3M4.75% (4.95% over $6.5M)$1 less per $7 over $1.3M, gone at $10.4M
WA$1M5.5%$2 less per $13 over $1M, gone at $7.5M
SA$1.5Mup to 4.95%$600k deduction, rate phases in to $1.7M
TAS$1.25M4% to $2M, then 6.1%Banded
ACT$1.75M6.75% (tiers over $20M)Flat deduction
NT$2.5M5.5%Tapers, gone at $7.5M

The calculator shows two numbers: the average rate on your wages, which goes into the cost per hour, and the rate on your next $100k of wages. Where the deduction is tapering out, the next dollar can be taxed well above the headline rate. That's worth knowing before you hire for a big contract. Research sources disagreed on the Victorian, South Australian and Northern Territory thresholds, so the figures above come from each revenue office's own page, and the calculator flags the parts we couldn't fully confirm.

Workers comp and long service leave

Workers comp premiums depend on your industry class, your wages and your claims history. The calculator uses your rate if you enter one. If you leave it blank, it uses the published state average for Queensland ($1.343 per $100 of wages) or Victoria (1.8%). Traffic control is usually classed with construction, which normally pays more than the state average, so treat those as a floor and use your premium notice.

Construction portable long service leave schemes may also apply. In Victoria, traffic controllers are listed as a covered trade with LeavePlus and the 2026 CFMEU traffic control agreement pays long service leave into it. Western Australia's MyLeave scheme has been applied to a traffic controller working in construction. Coverage in NSW and Queensland isn't confirmed. Enter the levy rate your scheme charges.

A worked example

A Queensland company pays casual CW1 (level a) traffic controllers the award: $35.55 an hour. Each casual works 38 hours a week for 46 weeks, and 85% of worked hours are billable. The company's total wages are $2.5M, it pays the $22.41 fares and travel allowance every day, about 20 overtime meals a year, and spends $1,580 a worker on tickets, PPE and phones. Overheads are $6 a billable hour.

  • Wages: 1,748 hours × $35.55 = $62,141.
  • Super (12%): $7,457. Payroll tax at QLD's average rate of 2.61% on $2.5M of wages: $1,958. Workers comp at the 1.343% average: $909.
  • Allowances: 230 days of fares and travel plus 20 meals = $5,549. Kit: $1,580.
  • Total: $79,595 a year. Spread over 1,486 billable hours plus overheads, that's $59.57 per billable hour.
  • Charge-out at a 20% margin: $74.46 an hour. A Sunday hour needs about $118, or 1.58 times the weekday rate.

A permanent worker on $28.44 costs $57.38 per billable hour on the same settings, even though 296 hours of leave and public holidays are paid but not worked. Notice the payroll tax line too: at $2.5M of wages the Queensland deduction is tapering away, so the next $100k of wages is taxed at about 5.4%, double the 2.61% average.

Margin or markup

Margin is profit as a share of the price. Markup is profit as a share of the cost. They're easy to mix up, and the gap costs money:

  • a 25% markup on a $50 cost gives $62.50, but the $12.50 profit is only a 20% margin
  • to keep a 25% margin, divide the cost by 0.75 to get $66.67, which is a 33.3% markup

The calculator shows both side by side. Price from the margin you want to keep. Our guide to setting a traffic control charge-out rate goes into overhead recovery, and traffic control pricing covers how to present rates to clients.

Night, weekend and public holiday rates

Penalty hours cost more in wages, and the on-costs that follow wages go up with them. Kit, vehicles and overheads don't. The calculator adds the pay premium for each band to your weekday cost and shows the charge-out and the multiple of your weekday rate:

  • civil afternoon or night shift at 115%, or 150% when nights don't run 5 in a row
  • Saturday blended over your shift length: 150% for 2 hours then 200%
  • Sunday at 200% and public holidays at 250% (casuals 225% and 275%)

When to get professional advice

This is a planning aid. Get your accountant to check payroll tax grouping, contractor payments that count as wages, and your workers comp classification. Check award coverage and your agreement with the Fair Work Ombudsman. Then put the rate to work: price a job in the traffic control quote builder, check what a crew should be paid with the traffic controller pay calculator, and plan super cash flow with the Payday Super calculator. Our guide to traffic control cash flow explains how to fund the gap between paying crews and getting paid.

Frequently asked questions

How much does a traffic controller cost per hour to employ?

Much more than the pay rate. On the award at CW1 (level a) in Queensland, a casual paid $35.55 an hour costs about $60 per billable hour once super, payroll tax, workers comp, allowances, kit, 15% unbillable time and $6 of overheads are added. A permanent worker paid $28.44 costs about $57, because leave and public holidays are paid but not worked. Your own figures will differ.

What are the on-costs of employing a worker in Australia?

Super at 12% of ordinary-time earnings, payroll tax once your total wages pass your state's threshold, workers compensation premiums, portable long service leave levies in some industries and states, and for permanent staff paid annual leave with a 17.5% loading, personal leave and public holidays. Allowances, training, PPE and vehicles come on top.

What is the difference between margin and markup?

Margin is profit as a share of the price; markup is profit as a share of the cost. A 25% markup on a $50 cost gives a $62.50 price, and the $12.50 profit is only a 20% margin. To keep a 20% margin, divide the cost by 0.8.

Is a casual or permanent traffic controller cheaper?

Per hour worked they are often close: the casual's 25% loading roughly pays for the leave and public holidays a permanent worker gets paid without working. The real difference is utilisation. A permanent worker costs you every week whether or not there's work, while a casual only costs the hours you roster.

When do I have to pay payroll tax?

When your total Australian wages, including super and grouped businesses, go over your state's threshold. For 2026–27 that's $1.2M in NSW, $1M in VIC and WA, $1.3M in QLD, $1.25M in TAS, $1.5M in SA, $1.75M in the ACT and $2.5M in the NT. In VIC, QLD, WA and the NT the deduction tapers away as wages grow.

What should I charge out a traffic controller at?

Start from your fully loaded cost per billable hour, add overheads, then divide by one minus your target margin. Weekend, night and public holiday hours cost more in wages, so price them as multiples of your weekday rate: on award rates a Sunday hour needs about 1.6 times the weekday charge-out and a public holiday about 1.9 times.

Sources and standards

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